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论文摘要

分形理论模型的摆线针轮的接触刚度研究

Research on Contact Stiffness of Cycloid Needle Wheel Based on Fractal Theory Model

作者:杨荣松(四川大学 机械工程学院,四川 成都 610065);张益铭(四川大学 机械工程学院,四川 成都 610065);孙少强(重庆邮电大学 工业物联网与网络化控制教育部重点实验室,重庆 400065)

Author:YANG Rongsong(School of Mechanical Eng., Sichuan Univ., Chengdu 610065, China);ZHANG Yiming(School of Mechanical Eng., Sichuan Univ., Chengdu 610065, China);SUN Shaoqiang(Industrial IOT and Network Control Key Lab. of the Ministry of Education, Chongqing Univ. of Posts and Telecommunications, Chongqing 400065, China)

收稿日期:2018-09-20          年卷(期)页码:2020,52(1):126-133

期刊名称:工程科学与技术

Journal Name:Advanced Engineering Sciences

关键字:摆线轮;分形理论;表面粗糙度;摩擦系数;接触刚度

Key words:cycloid wheel;fractal theory;surface roughness;friction coefficient;contact stiffness

基金项目:工业物联网与网络化控制教肓部重点实验室开放基金项目(2016F02);四川大学-泸州战略合作项目(2014CDL-GZ21)

中文摘要

为了准确计算摆线针轮分形面的接触刚度,提出了一种考虑摩擦系数的分形模型。采用修正后的Weierstrass-Mandelbrot函数和微分几何建立了一种2阶抛物线法修形的摆线轮齿与针齿的2维粗糙表面的几何模型,该模型体现了在宏观和微观视野中以独特地形式表达摆线轮齿完全共轭齿廓与针齿的形貌特征;在啮合载荷作用下摆线针轮处于弹性变形阶段,引入了摩擦因子,计算微观层面中的两个粗糙接触面的接触刚度。计算实例结果表明:摆线针轮分形面的接触刚度Kn随着轮廓上的啮合力F的增大而先保持平稳,再快速增长,最后向下倾斜状态。其中,表面粗糙度Ra增加和摩擦因子μ增大,导致接触刚度Kn减小;修形系数a1的增加会放缓接触刚度Kn的增加。以LTCA模型建立的赫兹接触刚度相比,验证了摆线针轮分形模型的正确性,体现了接触刚度Kn求解时,从静态转化为动态过程,单一性转化为连续性的优势。

英文摘要

In order to accurately calculate the contact stiffness of the fractal surface of cycloid needle wheel, a fractal model considering friction coefficient was proposed. Based on the modified Weierstrass-Mandelbrot function and differential geometry, a two-dimensional rough surface model of cycloidal gear tooth modified by second order parabola method and needle tooth was established. The model showed the morphological characteristics of the complete conjugate tooth profile and the needle tooth in particularly form in the macro and micro field of view, the cycloidal pin wheel was in the elastic deformation stage under meshing load, and the friction force correction factor was introduced. The contact stiffness of two rough contact surfaces at the micro level was calculated. The results showed that the contact stiffnessKnof fractal surface of cycloid needle wheel keeps steady at first and then increases rapidly with the increase of the meshing forceFon the contour, finally the contact stiffness is inclined down. The increase of surface roughnessRaand friction factorμled to the decrease of contact stiffnessKn, and the increase of modification coefficienta1will slow down the increase of contact stiffnessKn. Compared with the Hertz contact stiffness established by the LTCA model, the correctness of the cycloid pin wheel fractal model was verified, and the advantage of transforming the contact stiffnessKnfrom static to dynamic process and from oneness to continuity was demonstrated.

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