超声表面冲击对Ti6Al4V生物相容性的影响
Effect of Ultrasonic Surface Impact on the Biocompatibility of Ti6Al4V
作者:曹小建(南通大学 建筑工程学院, 江苏 南通 226019;四川大学 建筑与环境学院, 四川 成都 610065);王宠(四川大学 建筑与环境学院, 四川 成都 610065);王清远(四川大学 建筑与环境学院, 四川 成都 610065;成都学院, 四川 成都 610106)
Author:CAO Xiaojian(College of Civil Eng., Nantong Univ., Nantong 226019, China;College of Architecture & Environment, Sichuan Univ., Chengdu 610065, China);WANG Chong(College of Architecture & Environment, Sichuan Univ., Chengdu 610065, China);WANG Qingyuan(College of Architecture & Environment, Sichuan Univ., Chengdu 610065, China;Chengdu Univ., Chengdu 610065, China)
收稿日期:2017-04-23 年卷(期)页码:2018,50(1):196-202
期刊名称:工程科学与技术
Journal Name:Advanced Engineering Sciences
关键字:超声表面冲击;极化曲线;模拟体液;腐蚀疲劳;纤维软骨细胞
Key words:UNSM;polarisation curve;SBF;corrosion fatigue;fibrochondrocyte
基金项目:国家自然科学基金资助项目(11502152);江苏省自然科学青年基金资助项目(BK20160416);国家博士后基金资助项目(2104M552355)
中文摘要
钛合金植入物与人骨弹性模量相差较大,易产生应力遮挡而导致假体松动和骨质变化,临床上虽然在钛合金假体表面镀生物活性膜,但膜厚度仅数微米,有必要研究能同时提高植入物组织相容性和生物力学性能,又降低应力遮挡效应的方法。在静荷载25 N、振幅30 μm、冲击数36 000 次/mm2下对Ti6Al4V钛合金进行超声表面冲击强化(UNSM)处理,对UNSM处理后的表面形貌、强塑性变形层(表面纳米层)、模拟体液中的极化曲线、腐蚀形貌、表面沉积物、预腐蚀两周后的疲劳行为、纤维软骨细胞的黏附等进行分析,并与复合表面(UNSM+TiN镀膜)处理试样进行对比。结果表明:超声冲击后表层获得约40 μm深的纳米晶层;尽管冲击后Ti6Al4V表面的腐蚀电流密度和点腐蚀增强了,但模拟体液预浸泡两周后Ti6Al4V钛合金108周次的疲劳强度仍被显著提升;内部裂纹均萌生于100~250 μm深的粗晶变形层内,因为该粗晶变形层内残余压应力迅速减小,塑性和韧性较表面纳米层低;经模拟体液浸泡后,纳米表面形成的钙磷沉积物结节显著增多;表面积的增加和合适的表面粗糙度促进了软骨纤维细胞的早期黏附;UNSM处理后再覆盖TiN膜能进一步提升Ti6Al4V的生物相容性。纳米晶弹性模量的减小和晶粒尺寸的梯度变化有助于对抗应力遮挡,复合表面纳米化技术对金属植入物的发展有积极的意义。
英文摘要
Because the difference of elastic modulus between titanium alloy implants and human bones is large,prosthetic loosening and osseous change usually happen due to the stress shielding.Though bioactive films are coated onto the Ti-base implants for the clinical application,the thickness is limited several microns.Therefore it is necessary to search a method,which can improve the biocompatibilities and smooth the stress gradient.Ultrasonic surface impact (ultrasonic nanocrystal surface modification,UNSM) was carried out with the condition of a static load of 25 N,vibration amplitude of 30 μm and 36 000 strikes per unit on Ti6Al4V.The surface topography,severe plastic defornation layer,polarisation curve in simulated body fluid (SBF),corrosion feature,surface depositions,corrosion fatigue behavior of Ti6Al4V which was pre-soaked into SBF for two weeks,and the adhension of fibrochondrocyte were studied.A depth of 40 μm nanocrystal surface layer is achieved.UNSM improves the fatigue strengths of Ti6Al4V in SBF though the current density of corrosion is increased and the pitting corrosion is accelerated.Inner cracks usually appear at coarse grained deformation layer between the depth of 100~250 μm,because the residual compressive stress is reduced and the toughness is lower than the surface.Calcium and phosphorus nodules are significantly enhanced on UNSMed surface.The earlier adhension of fibrochondrocyte can be promoted at the same while.Coating a TiN film on the UNSMed surface helps to improve the whole biocompatibilities of Ti6Al4V further.The gradient of elastic modulus and grain size are helpful to resist stress shielding.Hybrid surface modification has positive significance for metal implants.
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