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论文摘要

Q345高周疲劳失效机理及固有耗散能研究

Study on High Cycle Fatigue Failure Mechanism and Intrinsic Dissipation Energy Investigations of Q345

作者:刘汉青(四川大学 空天科学与工程学院, 四川 成都 610065);黄志勇(四川大学 空天科学与工程学院, 四川 成都 610065);王清远(四川大学 空天科学与工程学院, 四川 成都 610065;四川大学 建筑与环境学院, 四川 成都 6100651. 四川大学 空天科学与工程学院, 四川 成都 610065)

Author:Liu Hanqing(School of Aeronautics and Astronautics, Sichuan Univ., Chengdu 610065, China);Huang Zhiyong(School of Aeronautics and Astronautics, Sichuan Univ., Chengdu 610065, China);Wang Qingyuan(School of Aeronautics and Astronautics, Sichuan Univ., Chengdu 610065, China;School of Architecture and Environment, Sichuan Univ., Chengdu 610065, China1. School of Aeronautics and Astronautics, Sichuan Univ., Chengdu 610065, China)

收稿日期:2017-04-27          年卷(期)页码:2017,49(6):157-162

期刊名称:工程科学与技术

Journal Name:Advanced Engineering Sciences

关键字:Q345;高周疲劳;铁素体;裂纹萌生;固有耗散能

Key words:Q345;high cycle fatigue;ferrite;crack initiation;intrinsic dissipation energy

基金项目:国家自然科学基金资助项目(11327801;11372201);长江学者和创新团队发展计划资助项目(IRT14R37)

中文摘要

双相钢Q345多用于建筑或机械结构的承力构件,循环载荷的长期作用使得构件在低于其静强度的载荷条件下发生疲劳断裂,经济可靠的强度设计需要对材料的疲劳失效进行研究。作者利用电磁谐振高频疲劳试验机,在载荷频率140 Hz、应力比为-1条件下,得到不同失效概率时材料高周疲劳(104周次7周次)应力-寿命(S-N)曲线。利用扫描电子显微镜观察材料受到循环载荷作用后的显微结构的变化和疲劳失效后试样的断面微观形貌,研究材料疲劳裂纹的萌生和扩展。同时,利用红外热像仪记录Q345试样表面的温度场随循环载荷作用周次的变化,研究材料在高频循环载荷作用下的固有耗散能。双相钢Q345在高频循环载荷作用下的疲劳失效主要是由于铁素体-珠光体双相结构在循环载荷作用下的微观强度差异使得微观裂纹首先萌生于相对薄弱的铁素体晶粒,且随循环载荷周次的增加而裂纹逐渐扩展。珠光体晶粒对疲劳裂纹的扩展起阻碍作用,使得疲劳裂纹沿铁素体或铁素体与珠光体之间的晶界向前扩展。当载荷幅值低于其高周疲劳极限时,试样表面温升不明显;有限寿命的载荷条件下,试样表面温度场的变化受到材料微观变形的影响,基于试样表面温度场的变化,能快速确定材料的高周疲劳强度极限。高频循环载荷作用下,单位体积材料的固有耗散能与载荷之间呈非线性关系,在热力学框架内建立了材料的固有耗散能表征模型。

英文摘要

Q345 is a kind of ferrite and pearlite dual phase steel that is widely used on bearing force components in architectural structures and mechanical systems,the long term dynamic loading during their service life induces the fatigue fracture under the stress amplitude that far below the tensile strength of the material,which require the study of the fatigue failure of the material.The conventional fatigue test was carried out with the help of electromagnetic resonance fatigue test machine (140 Hz) to study the fatigue failure of Q345,the stress-life (S-N) curve of Q345 was collected in high cycle fatigue regime.The initiation and propagation of the cracks of Q345 under cyclic loading was studied by the scanning electron microscope (SEM),and the intrinsic dissipation energy during the fatigue failure of the material was investigated with the help of infrared camera additionally.The fatigue failure of low carbon steel Q345 under high frequency cyclic loading was induced by the micro cracks initiated from ferrites grains.The propagation of the micro cracks was influenced by the micro structure of the material,and apt to propagate along the ferrite grains and the grain boundaries,but could be easily hampered by the presents of pearlite grains in the crack tip.The presence of pearlite grains helped retard crack propagation,which made the fatigue crack tortuous.The variation of the temperature field was not distinct until the stress amplitude was higher than the fatigue limit in the high cycle fatigue regime,therefor,the fatigue limit can be quickly determined based on the temperature variation of the specimen surface under the cyclic loading.Furthermore,a model was established in thermodynamics framework to characterize the intrinsic dissipation energy of the material under high frequency cyclic loading, and the result showed that the relation between intrinsic dissipation energy of unit volume material and limited fatigue life loading presented to be nonlinearly.

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