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论文摘要

增材制造技术粉床的数值模拟与分析

Simulation and Analysis of Powder Bed for Additive Manufacturing

作者:向召伟(四川大学制造科学与工程学院);殷鸣(四川大学制造科学与工程学院);邓珍波(四川大学制造科学与工程学院);梅筱琴(四川大学制造科学与工程学院);殷国富(四川大学制造科学与工程学院)

Author:XIANG Zhaowei(SchoolofManufacturingSci.andEng.,SichuanUniv.);YIN Ming(SchoolofManufacturingSci.andEng.,SichuanUniv.);DENG Zhenbo(SchoolofManufacturingSci.andEng.,SichuanUniv.);MEI Xiaoqin(SchoolofManufacturingSci.andEng.,SichuanUniv.);YIN Guofu(SchoolofManufacturingSci.andEng.,SichuanUniv.)

收稿日期:2015-08-22          年卷(期)页码:2016,48(2):191-197

期刊名称:工程科学与技术

Journal Name:Advanced Engineering Sciences

关键字:增材制造;选择性激光烧结;离散元法;粉床填充;模拟分析

Key words:additivemanufacturing;selectivelasersintering;discreteelementmethod;powderbedpacking;simulationandanalysis

基金项目:国家科技重大专项课题资助项目(2013ZX04005);四川省科技支撑计划资助项目(2014GZX0001;2014GZ0054)

中文摘要

选择性激光烧结等增材制造工艺中粉床特性对成型工艺有重要影响。针对颗粒粒径分布类型和层厚等对粉床特性有影响的问题,通过分析增材制造技术中粉床填充过程,提出了一种基于离散元法的增材制造粉床的数值模拟分析方法,分析论述了不同粒径分布和不同层厚对粉床填充性能的影响。结果表明:单一粒径粉床和粒径高斯分布粉床的填充密度和平均配位系数均随着层厚的增大而增大,最后趋于稳定;单一粒径粉床和粒径高斯分布粉床的填充密度和平均配位系数在层厚为80和400 μm时均大致相等,在其他层厚时,粒径高斯分布粉床的填充密度高于单一粒径粉床的填充密度,且差值随着层厚的增大先增大后减小;单一粒径粉床的平均配位系数高于粒径高斯分布粉床的平均配位系数,且差值随着层厚的增大先增大后减小。这些研究结果可为增材制造粉床颗粒粒径分布类型和层厚选取提供参考依据。

英文摘要

The properties of powder bed have an important influence on the forming process in the additive manufacturing technology.The forming process of powder bed for additive manufacturing was analyzed,and a simulation and analysis method was proposed based on discrete element method.The influences of particle size distribution and layer thickness on the properties of powder bed were studied.The results showed that the packing density and average coordination number increase with the increase of layer thickness,and trend to be stable at last.When the layer thickness is 80 or 400 μm,the packing densities and average coordination numbers of powder beds with monosize distribution and Gaussian distribution are almost equal with each other.At other layer thicknesses,the packing density of powder bed with Gaussian distribution initially is higher than that of monosize distribution initially,and the differential increases first and then decreases with the increasing layer thickness.Similarly,the average coordination number of powder bed with monosize distribution initially is higher than that of Gaussian distribution initially,and the differential increases first and then decreases with the increase of layer thickness.The research provides a guide to the determination of particle size distribution and layer thickness of powder bed for additive manufacture.

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