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论文摘要

旋转刀盘圆弧齿轮成形理论分析及数字化建模研究

Research on the forming theory analysis and digital model of circular arc gear

作者:赵斐(四川大学制造科学与工程学院);段阳(四川大学制造科学与工程学院)

Author:zhaofei(School of Manufacturing Sci. and Eng.,Sichuan Univ.);duanyang(School of Manufacturing Sci. and Eng.,Sichuan Univ.)

收稿日期:2016-03-25          年卷(期)页码:2016,48(6):119-125

期刊名称:工程科学与技术

Journal Name:Advanced Engineering Sciences

关键字:啮合原理;旋转刀盘;圆弧齿轮;三维建模

Key words:meshing theory; rotary cutter; circular arc gear;3D modeling

基金项目:国家自然科学基金面上项目《新型圆弧齿线圆柱齿轮传动应用基础研究》,项目编号:51375320

中文摘要

为了研究旋转刀盘圆弧齿轮的成形原理,得到可靠的圆弧齿轮三维模型以用于指导加工和仿真计算,根据刀盘与齿轮工件的展成关系,建立新的基准坐标系,运用空间啮合理论及微分几何的基本知识,对旋转刀盘圆弧齿轮的齿面方程进行理论推导,得到其数学表达式,并对中截面渐开线齿形进行论证,验证了所推导齿面方程。同时对旋转刀盘圆弧齿轮的成形原理进行分析,结合已推导的齿面方程讨论了方程各参数的取值范围,给出了定参数下齿轮工件转角 的计算公式,利用计算机软件实现了旋转刀盘圆弧齿轮的数字化建模,得到精确的圆弧齿轮的三维数字模型,并加工出工件实体。为圆弧齿轮的参数选取及设计应用提供了参考依据,同时为后续的仿真、实验分析提供实验基础。

英文摘要

To study the forming principle of circular arc gear shaped by rotary cutter ,get a reliable circular arc gear 3D model to guide the manufacturing processing and simulation calculation, according to the development of the cutter and the gear workpiece, establish a new reference coordinate system, use the basic knowledge of spatial meshing theory and differential geometry, deduced the tooth surface equations of rotating cutter circular arc gear, derived involute tooth profile of the middle section , analyzed the forming principle of rotating cutter circular arc gear, discussed the range of the parameters of the equation, gave the Calculation formulas under given parameters of the gear workpiece rotation angle, got the digital and three-dimensional model of circular arc gear shaped by rotating cutter. It provides a reference for the parameter selection and design of the circular arc gear, and provides the experimental basis for the following simulation and experiment analysis.

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