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论文摘要

圆筒形离心机转鼓连接节点处应力的有限元分析

FEM Analysis of Stresses at the Joint Area of Cylindrical Centrifuge Bowls

作者:李建明(四川大学);欧凤兰(四川大学化工学院);陈志(四川大学化工学院);蒯念生(四川大学化工学院);马维(四川大学化工学院)

Author:Li Jian-Ming();Ou Feng-Lan();Chen Zhi(School of Chemical Engineering, Sichuan University);Kuai Nian-Sheng();Ma Wei()

收稿日期:2009-12-09          年卷(期)页码:2010,42(6):166-171

期刊名称:工程科学与技术

Journal Name:Advanced Engineering Sciences

关键字:有限元;圆筒形离心机;边缘应力

Key words:finite element; cylindrical centrifuge bowl; edge stress

基金项目:其它

中文摘要

离心机转鼓的筒体与拦液板或转鼓底等连接节点处会产生一个称为边缘应力的附加应力。传统的边缘应力计算方法很繁杂、耗时。并且,对于结构形状很复杂的转鼓用传统方法计算也无能为力。运用有限元分析方法,采用无量纲理论对圆筒转鼓边缘连接节点处当量应力进行定量分析。首先定义了两个无因次量:边缘处应力系数β(边缘处当量应力与圆筒体周向薄膜应力比值)和边缘处连接厚度系数α(圆筒体厚度与环板厚度比值)。然后考察α值、倒角半径、物料离心压力、转速、高径比对β值的影响。计算结果表明:β值随α值的变大而减少;倒角半径大小对β值影响最为明显,随着倒角半径的减小,β值增加;离心压力大小对β值影响比较明显,β值随着物料离心压力的增加而增加;转速和高径比对β值几乎无影响。在模拟计算条件的范围内,顶盖环板的边缘处应力系数最大值为3.20,底盖环板的边缘处应力系数最大值为2.91。最后给出了有关离心机转鼓β值计算的数据图,为工程实际中离心机转鼓的结构设计提供了有价值的计算依据。

英文摘要

An additional stress, called edge stress, may be generated in the joint between a thin walled centrifuge bowl and a top annular plate or a bowl bottom. It is a kind of dull, monotonous or time-consuming work to calculate it in a traditional method. And for the bowl with a complicated shape it is extremely difficult to complete the calculation. The equivalent stress at the joint was quantitatively analyzed under dimensionless theory in the finite element analysis method (FEM). Two dimensionless quantities were defined. One is the edge stress coefficient βwhich is equal to the ratio of the equivalent stress at the joint to the circumferential membrane stress of bowl wall. The other is the edge connection thickness coefficient α which is the ratio of thickness of the bowl wall to the thickness of the top annular plate or bowl bottom. The effects on the equivalent stresses at the joint of α value, fillet radius, centrifugal pressure of suspension, rotational speed, and height-to- diameter ratio on β value were investigated. The results showed that β value reduces when a value increases. The influence of fillet radius is obvious. When fillet radius reduces, β value increases. β value increases with the increasing of the centrifugal pressure of suspension. The rotational speed and height-to-diameter ratio have little influence to βvalue. Under the conditions of the numerical simulation,the maximum edge stress coefficient at the joint of top bowl rim is 3.20 and that of bowl bottom edge is 2.91. Finally, the data for calculating the equivalent stresses at the joint of a given centrifuge bowl were contributed, which would provide valuable information for designing the centrifuge bowl in engineering practice.

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