期刊导航

论文摘要

基于电位矩阵法的金属管道腐蚀剩余厚度监测研究

Research on Monitoring the Remaining Thickness of the Corrosion of Metal Pipe Based on the Field Signature Method

作者:万正军(四川大学 制造科学与工程学院);甘芳吉(四川大学 制造科学与工程学院);罗航(四川大学 制造科学与工程学院);宋康(四川大学 制造科学与工程学院);廖俊必(四川大学 制造科学与工程学院)

Author:Wan Zhengjun(School of Manufacturing Sci. and Eng.,Sichuan Univ.);Gan Fangji(School of Manufacturing Sci. and Eng.,Sichuan Univ.);Luo Hang(School of Manufacturing Sci. and Eng.,Sichuan Univ.);Song Kang(School of Manufacturing Sci. and Eng.,Sichuan Univ.);Liao Junbi(School of Manufacturing Sci. and Eng.,Sichuan Univ.)

收稿日期:2013-04-11          年卷(期)页码:2013,45(4):97-102

期刊名称:工程科学与技术

Journal Name:Advanced Engineering Sciences

关键字:无损检测;管道腐蚀;电位矩阵法;腐蚀监测;剩余厚度

Key words:non-destructive testing;pipe corrosion;field signature method;corrosion monitoring;remaining thickness

基金项目:国家自然科学基金资助项目(61271329);四川省科技支撑计划资助项目(2012GZ0094);四川大学青年基金资助项目(2011SCU11120)

中文摘要

针对目前电位矩阵法在坑蚀的情况下求解剩余厚度的精度仅为壁厚的±(10%~15%),并且要用经验系数修正的问题,在分析了监测区域在腐蚀前后的电流场的改变是产生坑蚀精度误差的主要原因的基础之上,提出了一种利用电阻网络的数学模型来计算坑蚀剩余厚度的方法。管道腐蚀可以等效为探针之间电阻值的变化,因此根据监测的金属管道上所布置的探针间距和数量来确定1个单层电阻网络,然后利用基尔霍夫定律计算出各个电阻在腐蚀前后的电流值,最后建立腐蚀前后电阻函数关系,将坑蚀时电流变化的因素消除,得到精度较高的剩余厚度值计算公式。有限元分析软件仿真和实际实验结果表明,新的坑蚀剩余厚度算法的精度可以达到壁厚的3%,且不需要经验系数修正,验证了新算法的可行性。

英文摘要

Aiming at the problem that the accuracy of remaining thickness of the field signature method (FSM) is ±(10%~15%) of the wall thickness in pit corrosion and should be modified by empirical coefficient,a new method was proposed to calculate the remaining thickness in FSM using the mathematical model of resistor network, which was based on the analysis of change of current field in monitoring area. The corrosion of pipe can be equivalent to the change of resistor between probes, and a single resistor network can be determined by the distance and amount of probes in monitoring area of pipe. The current of resistor can be calculated before and after corrosion with Kirchhoff’s law. The function relation of resistor before and after corrosion is established,and the formula of remaining thickness in high accuracy is obtained after the factor of change of current field is eliminated. The simulation in finite element analysis software and experiment results showed that the new algorithm of remaining thickness of pit corrosion is much higher than the algorithm commonly used at present in accuracy, and don’t need to modify by empirical coefficient, which showed that the efficiency calculation method is practical.

关闭

Copyright © 2020四川大学期刊社 版权所有.

地址:成都市一环路南一段24号

邮编:610065